Manufacture of structural items of aviation materiel

Manufacture of structural items of aviation materiel

Wide range of machining equipment allows us to produce even complicated components, such as: items of hydraulic system, access door, brackets, fitting, bulkhead, etc.

Operation materials are aluminum alloys (АК6, АМГ, Д16Т, В95), titanium alloys (ОТ4, ВТ23, ВТ6С, ВТ3-1), thermal-resistant and corrosion-resistant types of steel (12Х18Н10Т, 30ХГСА). Machinery allows manufacturing unique components with up to 30 t weight and performing counter and section operation. Dimensions of the parts may be up to 6000 mm length, up to 2300 mm width and 800 mm height. It is possible to manufacture cylindrical, conic, combined, step, special and other cutting tool made of various modern materials per one cycle. Manufacturing accuracy is up to 0.005 μm.

Main machining equipment of tool and bench workshop and machining operation workshop.:

Equipment descriptionModelQ-ty
5-axial machining centerPICOMAX 60М1
3-axial machining centerMIKRON VCE 600 Pro1
2-axial lathe machining centerHAAS SL-101
3-axial lathe machining centerHAAS ST-20SS3
2-axial internal grinding machineOIG-1501
2-axial EDM machine (wire-cutout)G-32S1
Piercing EDM machineMITSUBISHI MV1200S1
Piercing EDM machineCHMER CM434Z1
5-axial machining centerHURON KX50М1
5-axial machining centerHURON KX2001
5-axial machining centerHURON КХG 45-141
5-axial machining centerPICOMAX VERSA 8251
5-axial machining centerHURON KXG60-231
5-axial machining centerHURON КХ-50L1
3-axial machining centreHURON VX121
3-axial machining centrePICOMAX 951
5-axial machine for tool manufacturing and grinding NORMA1
3D measuring machineWenzel LHF 25-121
Abrasive Waterjet machine1
The plant has implemented and successfully been using the interactive system of computerized design, production and measurement of items – Unigraphics NX. NX belong to so-called systems of high level computerized design and possesses a wide range of instrumental means.
Many items require performance of various types of heat treatment. For this purpose the enterprise has thermal area. It is equipped with different furnaces for metal tempering at various temperatures, for hardening and thermostat control. Work materials comprise a wide range from steels 12Х18Н10Т, 30ХГСА to titanium alloys ОТ4, ВТ23, ВТ6С, ВТ3-1. Full production cycle of springs from BT22 material for aircraft hydraulic system cylinders is one of the examples.
Nowadays our enterprise mastered more than 60 types of hydraulic cylinders for Be-200 aircraft.
Door uplatch cylinder ООШ А200.4153.900
Door uplatch cylinder ООШ А200.4153.900
Door latch cylinder ПОШ А200.4253.250
Door latch cylinder ПОШ А200.4253.250
Emergency opening door uplatch cylinder ПОШ А200.4253.300
Emergency opening door uplatch cylinder ПОШ А200.4253.300
The landing gear lock cylinder А201.5342.200.050
The landing gear lock cylinder А201.5342.200.050
The landing gear lock cylinder А201.5342.200.090
The landing gear lock cylinder А201.5342.200.090
The landing gear lock cylinder ПОШ А200.4253.700
The landing gear lock cylinder ПОШ А200.4253.700

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